Abstract: The paper presents the results of examinations of WC-Co coating sprayed on ductile cast iron by high velocity oxygen fuel spray process (HVOF) with powder containing Al particles in an amount of 10%. The impact of Al particles added to the tungsten carbide coating on the structure, mechanical and tribological properties in the system of (WC-C)/ductile cast iron was examined. The microstructure of the thermal sprayed WC-Co+Al coating was characterized by light, scanning electron (SEM) and transmission electron (TEM) microscopes as well as the analysis of chemical and phase composition in micro areas (EDS, XRD). It was found that by supersonic thermal spraying with WC-Co powders with the addition of Al particles, the coatings of low porosity, high hardness, a very good adhesion to the substrate, compact structure with molten Al particles and finely fragmented WC particles embedded in a cobalt matrix, reaching the nanocrystalline sizes were obtained.

Moreover, the results were discussed in reference to examination of bending strength considering cracking and delamination in the system of (WC-Co+Al)/ductile cast iron as well as hardness and wear resistance of the coating. It was found that the addition of Al particles was significantly increase resistance to cracking and wear behaviour in the studied system.

Keywords: WC-Co coating, Thermal spraying, HVOF, wear resistant, ductile cast iron.

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Abstract: The paper studies the possibility of superhydrophobic coatings formations at exposure of powder mixture of polytetrafluorethylene and hydrocarbons having various molecular weights to low-energy electron beam in vacuum. It is shown that paraffin and PTFE based thin composite coatings may be characterized by superhydrophobic properties. The superhydrophobic properties are attained due to low surface energy of the fluorine-containing component and structured surface due to peculiarities of composite layer formation. The chemical processes observed in electron beam exposed area determine the molecular structure, morphology and the contact angle of thin organic coatings deposited. It is shown that high-molecular-weight hydrocarbon compounds should not be recommended for vacuum electron-beam deposition of superhydrophobic thin coatings because of deep changes in the molecular structure exposed to electron beam. These processes are responsible for high degree of unsaturation of the thin layer formed and for occurrence of oxygen-containing polar groups. The influence of substrate temperature on molecular structure, morphology and hydrophobic properties of thin coatings deposited is investigated. Potentially such coatings may be applied for deposition on the surface of metal capillaries used in biotechnological analyzers.

Keywords: Electron-beam deposition, superhydrophobic coatings, paraffin, polytetrafluorethylene, molecular structure, nanocomposite coatings.

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Abstract: Improvement of the wear resistance of functional surfaces is crucial in order to facilitate a variety of practical applications, such as self-cleaning or anti-fogging. This especially holds for functional surface nanostructures, whose tops can easily get worn off when exposed to even low abrasion forces. Thus, our work addresses the enhancement of the wear resistance of such fine-scale structures. We present an efficient manufacturing procedure for generating long-term durable surfaces with simultaneously tailored wetting behavior and high optical quality. Our approach is based on a sol-gel coating that consists of an alumina layer with specific nanoroughness yielding the function-relevant surface structure, and a protective thin smooth silica film providing the mechanical robustness without influencing that functional structure. The roughness of the alumina layer can be systematically adjusted, thus enabling us to achieve desired wetting effects all the way up to superhydrophilicity and, after application of an additional thin hydrophobic top coat, to superhydrophobicity. To demonstrate the enhanced robustness of these coatings we perform abrasive wear tests and investigate the impact of abrasion cycles on the wetting effects and optical properties of the coatings. Furthermore, the durability of the structures is directly revealed by advanced roughness characterization procedures based on Atomic Force Microscopy followed by power spectral density function (PSD) analysis.

Keywords: Durable thin film coating, Surface roughness, Wetting, Superhydrophobic surface, Superhydrophilic surface, Optical coating, Scatter losses.

Abstract: The present study deals with the tribological behavior of nanocrystalline diamond (NCD) films. The diamond films were deposited by microwave plasma enhanced chemical vapor deposition (MPCVD) in methane/hydrogen/air plasma on the Si(100) substrates. The tribological properties were studied by reciprocal sliding tests against Si₃N₄ balls. The depth profiles and surface morphology of the wear scars were investigated by means of mechanical profilometry and scanning electron microscopy (SEM). Various adaptation processes occur between contacting surfaces including asperity polishing, formation of carbonaceous tribolayer and ripple patterns on the wear scar surfaces. The film deflection is the specific form of adaptation decreasing contact pressure and, therefore, the damage (including wear)of both counter bodies. The deflection of NCD films in sliding tests can be related with the effect of fatigue.

Keywords: Diamond films, tribology, deflection, adaptation, self-organization.

Abstract: Plasma treatments have faced growing interest as important strategy to modify the hydrophobic/hydrophilic characteristics of materials. However, challenges related to the plasma modification of polymers are the improvement of the chemical resistance without decreasing the mechanical resistance. In this letter, we present for the first time a plasma treatment, using Sulfur hexafluoride (SF₆), analogous to vulcanization process, of natural rubber surface, which resulted in a chemical and tension resistance improvements. The natural rubber membranes were coated with glow discharge plasmas generated in sulfur hexafluoride (SF₆) atmospheres at a total pressure of 160 mTorr and applying 70 W of radiofrequency. Plasma treatment increases the contact angles from 64° to 125° i.e. leading to a hydrophobic surface. The tension at rupture increased from 3.7 to 6.1 MPa compared to natural rubber without plasma treatment demonstrated by stress-strain investigation. These results provide a fast alternative approach to improve mechanical and chemical properties of rubber-based products.

Keywords: Plasma Treatment, Natural rubber, Flexible, Reinforcement treatment.