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Oxidation Behavior of Hf-Modified Aluminide Coatings on Inconel-718 at 1050°C
Pages 25-45
Yongqing Wang, James L. Smialek and Marc Suneson

DOI: http://dx.doi.org/10.6000/2369-3355.2014.01.01.4

Published: 25 June 2014

 

Abstract: Simple β-NiAl, Hf-modified β-NiAl, Pt-diffused, Pt-modified β-(Ni,Pt)Al + ξ-PtAl2, and Hf-Pt-modified β-(Ni,Pt)Al were cyclic oxidation tested at 1050°C in air on Inconel-718 substrates for up to 4370h. The Pt-diffused specimen failed most quickly, < 100 h, while the simple β-NiAl aluminide maintained a positive weight change for ~1300 h. The Pt-modified aluminides clearly improved the cyclic oxidation behavior of both simple and Hf-modified aluminides, sustaining a zero weight change only after 3600 and 4000 h, respectively. The Hf additions did not immediately appear to produce as strong an improvement as expected, however, they were more highly ranked when normalized by coating thickness. They also decreased surface rumpling, important for TBC durability. Hf-rich NiAl grain boundaries, formed during coating processing, resulted in HfO2 particles in the scales and oxide pegs at the metal interface, all suggesting some level of over-doping. The high sulfur content of the substrate influenced spalling to bare metal and re-healing to less protective Ni(Al,Cr)2O4 spinel-type and (Ti,Cr,Nb)O2 rutile scales. The evolution of these surface features have been documented over 100 to 4370 h of exposure. The coating aluminum content near failure was ~2-3 wt. %.

Keywords: Hafnium, aluminide coatings, oxidation testing, Inconel 718, vapor phase process.

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Tunable Photoluminescence via Thermally Evaporated ZnS Ultra Thin Films
Pages 46-50
Yoshifumi Urakawa and Karen K. Gleason

DOI: http://dx.doi.org/10.6000/2369-3355.2014.01.01.5

Published: 25 June 2014

 

Abstract: ZnS thin films have been deposited by thermal evaporation at various deposition rates. By controlling the deposition rate, the position of the maximum in the photoluminescence spectra could be easily tuned from 2.9 to 2.0 eV, which produced a corresponding change in the emission color. The optical and morphological characteristics of the ZnS thin films were measured. The photoluminescence spectra had broad peaks, suggesting a distribution of ZnS nanocrystallites dimensions. Nanocrystallites dimensions were in the range of 1 nm to 3 nm via TEM analyses. The changes in optical properties were potentially attributable to the lattice defects of ZnS crystals, including Schottky defects and the substation of sulfur atoms by oxygen atoms. The color of the resulting light emission was obtained by controlling the deposition rate of ZnS.

Keywords: Zinc Sulfide, Thermal Evaporation, Thin Film, Photoluminescence, Lattice Defect.

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Alumina Surface Treated Pigmentary Titanium Dioxidewith Suppressed Photoactivity
Pages 51-58
N. Veronovski, M. Lešnik and D. Verhovšek

DOI: http://dx.doi.org/10.6000/2369-3355.2014.01.01.6

Published: 25 June 2014

 

Abstract: The aim of the optimization of the technological process was to coat the surface of the pigment in a controlled manner and to supress photoactivity in the titanium dioxide (TiO2) pigment. As part of this research, a systematic approach to TiO2 pigment surface treatment with alumina was conducted. Surface treatment with alumina plays a significant role in the improvement of TiO2 properties (e.g. weather resistance and photostability).This research encompasses a raw material analysis and process conditions study. Sodium aluminate and aluminium sulphate were used as a source of alumina hydroxide. The effectiveness of surface treatment was determined using scanning-transmission (STEM) and transmission (TEM) electron microscopy. The photoactivity of pigmentary TiO2 was determined before and after surface treatment. A controlled surface treatment process resulted in pigmentary TiO2 particles with uniform amorphous layers, which supressed the photoactivity of the pigment.

Keywords: Titanium dioxide, Surface treatment, Coatings, Alumina, Photo activity.

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DLC Coatings in Oil and Gas Production
Pages 59-68
Tomasz Liskiewicz and Amal Al-Borno

DOI: http://dx.doi.org/10.6000/2369-3355.2014.01.01.7

Published: 25 June 2014

 

Abstract: Diamond-like carbon (DLC) coatings are recognized in many sectors as a promising way of controlling wear and the corrosion performance of components. DLC coatings are well established in the automotive industry where they are applied to the moving parts of direct injection fuel systems operating under frictional conditions at high pressures and in the aggressive environment of the combustion chamber. Over the last few years, there have also been an increasing number of reports of DLC coating applications in oil and gas production contexts, including in pipes, shut-off gates and various types of valves.

This paper reviews current efforts to use DLC coatings in the oil and gas sectors and analyses typical coating degradation mechanisms including wear and wear-accelerated corrosion regimes. DLC coating deposition techniques including Physical (PVD) and Chemical Vapor Deposition (CVD) techniques are elaborated and the unique coating properties obtained from those two methods are assessed. Surface functionalization is discussed including dopants (W and Si) and gradient interlayers. Finally, the outlook for future use of DLC coatings in oil and gas production is discussed.

Keywords: Diamond-like carbon, DLC, surface engineering, functional coatings, tribology, corrosion.

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